CVS Tasksheets
Completion requirements
MTST II: DRIVE TRAIN
A. General | |
MHT2A001 | Research vehicle service information, including fluid type, vehicle service history, service precautions, and technical service bulletins. |
---|---|
MHT2A002 | Identify drive train components, transmission type, and configuration. |
MHT2A003 | Use appropriate electronic service tool(s) and procedures to diagnose problems; check, record, and clear diagnostic codes; interpret digital multimeter (DMM) readings. |
B. Clutch | |
MHT2B001 | Inspect and adjust clutch, clutch brake, linkage, cables, levers, brackets, bushings, pivots, springs, and clutch safety switch (includes push-type and pull-type); check pedal height and travel; determine needed action. |
MHT2B002 | Inspect clutch master cylinder fluid level; check clutch master cylinder, slave cylinder, lines, and hoses for leaks and damage; determine needed action. |
MHT2B003 | Inspect, adjust, repair, and/or replace hydraulic clutch slave and master cylinders, lines, and hoses; bleed system. |
MHT2B004 | Inspect, adjust, lubricate, or replace release (throw-out) bearing, sleeve, bushings, springs, housing, levers, release fork, fork pads, rollers, shafts, and seals. |
MHT2B005 | Inspect, adjust, and/or replace single-disc clutch pressure plate and clutch disc. |
MHT2B006 | Inspect, adjust, and/or replace two-plate clutch pressure plate, clutch discs, intermediate plate, and drive pins/lugs. |
MHT2B007 | Inspect and/or replace clutch brake assembly; inspect input shaft and bearing retainer; determine needed action. |
MHT2B008 | Inspect, adjust, and/or replace self-adjusting/continuous-adjusting clutch mechanisms. |
MHT2B009 | Inspect and/or replace pilot bearing. |
MHT2B010 | Identify causes of clutch noise, binding, slippage, pulsation, vibration, grabbing, dragging, and chatter problems; determine needed action. |
MHT2B011 | Remove and install flywheel; inspect mounting area on crankshaft; inspect rear main oil seal; measure crankshaft end play; determine needed action. |
MHT2B012 | Inspect flywheel and starter ring gear; measure flywheel face; measure pilot bore runout; determine needed action. |
MHT2B013 | Inspect flywheel housing-to-transmission housing/engine mating surface(s); measure flywheel housing face and bore runout; determine needed action. |
C. Transmission | |
MHT2C001 | Inspect transmission shifter and linkage; inspect and/or replace transmission mounts, insulators, and mounting bolts. |
MHT2C002 | Inspect transmission for leakage; determine needed action. |
MHT2C003 | Replace transmission cover plates, gaskets, seals, and cap bolts; inspect seal surfaces and vents; determine needed action. |
MHT2C004 | Check transmission fluid level and condition; determine needed action. |
MHT2C005 | Inspect transmission breather; inspect transmission oil filters, coolers, and related components; determine needed action. |
MHT2C006 | Inspect speedometer components; determine needed action. |
MHT2C007 | Inspect and test function of REVERSE light, NEUTRAL start, and warning device circuits; determine needed action. |
MHT2C008 | Inspect, adjust, and replace transmission covers, rails, forks, levers, bushings, sleeves, detents, interlocks, springs, and lock bolts/safety wires. |
MHT2C009 | Identify causes of transmission noise, shifting concerns, lockup, jumping out-of-gear, overheating, and vibration problems; determine needed repairs. |
MHT2C010 | Inspect, test, repair, and/or replace air shift controls, lines, hoses, valves, regulators, filters, and cylinder assemblies. |
MHT2C011 | Remove and reinstall transmission. |
MHT2C012 | Inspect input shaft, gear, spacers, bearings, retainers, and slingers; determine needed action. |
MHT2C013 | Inspect and adjust power take-off (PTO) assemblies, controls, and shafts; determine needed action. |
MHT2C014 | Inspect and test transmission temperature gauge, wiring harnesses, and sensor/sending unit; determine needed action. |
MHT2C015 | Inspect and test operation of automatic transmission, components, and controls; diagnose automatic transmission system problems; determine needed action. |
MHT2C016 | Inspect and test operation of automated mechanical transmission, components, and controls; diagnose automated mechanical transmission system problems; determine needed action. |
D. Driveshaft and Universal Joints | |
MHT2D001 | Inspect, service, and/or replace driveshafts, slip joints, yokes, drive flanges, support bearings, universal joints, boots, seals, and retaining/mounting hardware; check phasing of all shafts. |
MHT2D002 | Identify causes of driveshaft and universal joint noise and vibration problems; determine needed action. |
MHT2D003 | Inspect driveshaft center support bearings and mounts; determine needed action. |
MHT2D004 | Measure driveline angles; determine needed action. |
E. Drive Axles | |
MHT2E001 | Check and repair fluid leaks; inspect drive axle housing assembly, cover plates, gaskets, seals, vent/breather, and magnetic plugs. |
MHT2E002 | Check drive axle fluid level and condition; check drive axle filter; determine needed action. |
MHT2E003 | Inspect, adjust, repair, and/or replace air-operated power divider (inter-axle differential) assembly including: diaphragms, seals, springs, yokes, pins, lines, hoses, fittings, and controls. |
MHT2E004 | Inspect drive axle shafts; determine needed action. |
MHT2E005 | Remove and replace wheel assembly; check rear wheel seal and axle flange for leaks; determine needed action. |
MHT2E006 | Inspect, repair, or replace drive axle lubrication system pump, troughs, collectors, slingers, tubes, and filters. |
MHT2E007 | Identify causes of drive axle(s) drive unit noise and overheating problems; determine needed action. |
MHT2E008 | Inspect and test drive axle temperature gauge, wiring harnesses, and sending unit/sensor; determine needed action. |
MHT2E009 | Remove and replace differential carrier assembly. |
MHT2E010 | Identify causes of drive axle wheel bearing noise and check for damage; determine needed action. |
MHT2E011 | Inspect and/or replace components of differential case assembly including spider gears, cross shaft, side gears, thrust washers, case halves, and bearings. |
MHT2E012 | Inspect and replace components of locking differential case assembly. |
MHT2E013 | Inspect differential carrier housing and caps, side bearing bores, and pilot (spigot, pocket) bearing bore; determine needed action. |
MHT2E014 | Inspect and replace ring and drive pinion gears, spacers, sleeves, bearing cages, and bearings. |
MHT2E015 | Measure ring gear runout; determine needed action. |
MHT2E016 | Measure and adjust drive pinion bearing preload. |
MHT2E017 | Measure and adjust drive pinion depth. |
MHT2E018 | Measure and adjust side bearing preload and ring gear backlash. |
MHT2E019 | Check and interpret ring gear and pinion tooth contact pattern; determine needed action. |
MHT2E020 | Inspect, adjust, or replace ring gear thrust block/screw. |