Tasksheets
Completion requirements
ASE 5: BRAKES
General | |
MAST5002 | Research vehicle service information such as fluid type, vehicle service history, service precautions, technical service bulletins, and recalls including vehicles equipped with advanced driver assistance systems (ADAS). |
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MAST5057 | Identify brake system components and configurations. |
MAST5058 | Retrieve and record DTCs, OBD monitor status, and freeze frame data; clear codes and data when directed. |
MAST5003 | Describe procedure for performing a road test to check brake system operation, including an anti-lock brake system (ABS). |
MAST5004 | Install wheel and torque lug nuts. |
MAST5001 | Identify and interpret brake system concerns |
Hydraulic System | |
MAST5005 | Diagnose pressure concerns in the brake system using hydraulic principles (Pascal's Law). |
MAST5006 | Measure brake pedal height, travel, and free play (as applicable); determine needed action. |
MAST5007 | Check master cylinder for internal/external leaks and proper operation |
MAST5010 | Inspect brake lines, flexible hoses, and fittings for leaks, dents, kinks, rust, cracks, bulging, wear, and loose fittings/supports; determine needed action. |
MAST5013 | Select, handle, store, and fill brake fluids to proper level; use proper fluid type per manufacturer specification. |
MAST5015 | Identify components of hydraulic brake warning light system. |
MAST5016 | Bleed and/or replace fluid in the brake system. |
MAST5017 | Test brake fluid for contamination. |
MAST5008 | Remove, bench bleed, and reinstall master cylinder. |
MAST5009 | Diagnose poor stopping, pulling, or dragging concerns caused by malfunctions in the hydraulic system; determine needed action. |
MAST5011 | Replace brake lines, hoses, fittings, and supports. |
MAST5012 | Fabricate brake lines using proper material and flaring procedures. |
MAST5014 | Inspect, test, and/or replace components of brake warning light system. |
Drum Brakes | |
MAST5019 | Remove, clean, and inspect brake drum; measure brake drum diameter; determine serviceability. |
MAST5020 | Refinish brake drum and measure final drum diameter |
MAST5021 | Remove, clean, inspect, and/or replace brake shoes, springs, pins, clips, levers, adjusters/self-adjusters, other related brake hardware, and backing support plates; lubricate and reassemble. |
MAST5022 | Inspect wheel cylinders for leaks and proper operation |
MAST5023 | Pre-adjust brake shoes and parking brake |
MAST5018 | Diagnose poor stopping, noise, vibration, pulling, grabbing, dragging, or pedal pulsation concerns; determine needed action. |
Disc Brakes | |
MAST5025 | Remove and clean caliper assembly; inspect for leaks, damage, and wear; determine needed action. |
MAST5026 | Inspect caliper mounting and slides/pins for proper operation, wear, and damage; determine needed action. |
MAST5027 | Remove, inspect, and/or replace brake pads and retaining hardware; determine needed action. |
MAST5028 | Lubricate and reinstall caliper, brake pads, and related hardware; seat brake pads against rotor; inspect for leaks. |
MAST5029 | Clean and inspect rotor and mounting surface; measure rotor thickness, thickness variation, and lateral runout; determine needed action. |
MAST5030 | Remove and reinstall/replace rotor. |
MAST5031 | Refinish rotor on vehicle |
MAST5032 | Refinish rotor off vehicle |
MAST5033 | Retract and readjust caliper piston on an integrated parking brake system. |
MAST5035 | Describe importance of operating vehicle to burnish/break-in replacement brake pads according to manufacturer's recommendation. |
MAST5024 | Diagnose poor stopping, noise, vibration, pulling, grabbing, dragging, or pulsation concerns; determine needed action. |
Power-Assist Units | |
MAST5036 | Check brake pedal travel with and without engine running to verify proper power booster operation. |
MAST5037 | Identify components of the brake power assist system (vacuum/hydraulic/electric). |
MAST5038 | Inspect vacuum-type power booster unit for leaks |
MAST5039 | Inspect and test hydraulically assisted power brake system for leaks and proper operation |
MAST5059 | Inspect electric power booster unit |
Related Systems (i.e., Wheel Bearings, Parking Brakes, Electrical) | |
MAST5042 | Remove, clean, inspect, repack/replace, and install wheel bearings; remove and install bearing races; replace seals; install hub and adjust bearings. |
MAST5043 | Check parking brake system components for wear, binding, and corrosion; clean, lubricate, adjust and/or replace as needed. |
MAST5044 | Check parking brake operation (including electric parking brakes) |
MAST5045 | Check operation of brake stop light system. |
MAST5056 | Inspect and replace wheel studs. |
MAST5047 | Remove, reinstall, and/or replace sealed wheel bearing assembly. |
MAST5041 | Diagnose wheel bearing noises, wheel shimmy, and vibration concerns; determine needed action. |
Electronic Brake Control Systems: Antilock Brake (ABS), Traction Control (TCS), and Electronic Stability Control (ESC) Systems | |
MAST5048 | Identify and inspect electronic brake control system components and describe function (ABS, TCS, ESC); determine needed action. |
MAST5049 | Describe the operation of a regenerative braking system. |
MAST5053 | Bleed the electronic brake control system hydraulic circuits. |
MAST5050 | Diagnose poor stopping, wheel lock-up, abnormal pedal feel, unwanted application, and noise concerns associated with the electronic brake control system; determine needed action. |
MAST5051 | Diagnose electronic brake control system electronic control(s) and components by retrieving diagnostic trouble codes and/or using recommended test equipment |
MAST5052 | Depressurize high-pressure components of an electronic brake control system. |
MAST5054 | Test, diagnose, and service electronic brake control system speed sensors (digital and analog), toothed ring (tone wheel), and circuits using a graphing multimeter (GMM)/digital storage oscilloscope (DSO) (includes output signal, resistance, shorts to voltage/ground, and frequency data). |
MAST5055 | Diagnose electronic brake control system braking concerns caused by vehicle modifications (tire size, curb height, final drive ratio, etc.). |