CVS Tasksheets

MTST IV: SUSPENSION AND STEERING SYSTEMS

A. General
MHT4A001 Research vehicle service information, including fluid type, vehicle service history, service precautions, and technical service bulletins.
MHT4A002 Disable and enable supplemental restraint system (SRS); verify indicator lamp operation.
MHT4A003 Identify suspension and steering system components and configurations.
MHT4A004 Use appropriate electronic service tool(s) and procedures to diagnose problems; check, record, and clear diagnostic codes; interpret digital multimeter (DMM) readings.
B. Steering Column
MHT4B001 Check steering wheel for free play, binding, and proper centering; inspect and service steering shaft U-joint(s), slip joint(s), bearings, bushings, and seals; phase steering shaft.
MHT4B002 Diagnose causes of fixed and driver adjustable steering column and shaft noise, looseness, and binding problems.
MHT4B003 Check cab mounting and adjust cab ride height.
MHT4B004 Remove the steering wheel (includes steering wheels equipped with electrical/electronic controls and components); install and center the steering wheel.
MHT4B005 Inspect, test, replace, and calibrate steering angle sensor.
C. Steering Pump and Gear Units
MHT4C001 Check power steering pump and gear operation, mountings, lines, and hoses; check fluid level and condition; service filter; inspect system for leaks.
MHT4C002 Flush and refill power steering system; purge air from system.
MHT4C003 Diagnose causes of power steering system noise, binding, darting/oversteer, reduced wheel cut, steering wheel kick, pulling, non-recovery, turning effort, looseness, hard steering, overheating, fluid leakage, and fluid aeration problems.
MHT4C004 Inspect, service, and/or replace power steering reservoir, seals, and gaskets.
MHT4C005 Inspect and/or replace power steering system cooler, lines, hoses, clamps, mountings, and fittings.
MHT4C006 Inspect and/or replace power steering gear(s) (single and/or dual) and mountings.
D. Steering Linkage
MHT4D001 Inspect, service, repair, and/or replace tie rod ends, ball joints, kingpins, pitman arms, idler arms, and other steering linkage components.
E. Suspension Systems
MHT4E001 Inspect, service, repair, and/or replace shock absorbers, bushings, brackets, and mounts.
MHT4E002 Inspect, repair, and/or replace leaf springs, center bolts, clips, pins, bushings, shackles, U-bolts, insulators, brackets, and mounts.
MHT4E003 Inspect, repair, and/or replace axle and axle aligning devices such as: radius rods, track bars, stabilizer bars, and torque arms; inspect related bushings, mounts, shims and attaching hardware; determine needed action.
MHT4E004 Inspect, repair, and/or replace tandem suspension equalizer components; determine needed action.
MHT4E005 Inspect, repair, and/or replace air springs, mounting plates, springs, suspension arms, and bushings.
MHT4E006 Inspect, test, repair, and/or replace air suspension pressure regulator and height control valves, lines, hoses, dump valves, and fittings; check and record ride height.
MHT4E007 Inspect and service kingpins, steering knuckle bushings, locks, bearings, seals, and covers.
MHT4E008 Measure, record and adjust ride height; determine needed action.
MHT4E009 Diagnose rough ride problems; determine needed action.
F. Wheel Alignment Diagnosis and Repair
MHT4F001 Demonstrate understanding of alignment angles.
MHT4F002 Diagnose causes of vehicle wandering, pulling, shimmy, hard steering, and off-center steering wheel problems.
MHT4F003 Check, record, and adjust camber.
MHT4F004 Check, record, and adjust caster.
MHT4F005 Check, record, and adjust toe settings.
MHT4F006 Check rear axle(s) alignment (thrustline/centerline) and tracking.
MHT4F007 Identify turning/Ackerman angle (toe-out-on-turns) problems.
MHT4F008 Check front axle alignment (centerline).
G. Wheels and Tires
MHT4G001 Inspect tire condition; identify tire wear patterns; measure tread depth; verify tire matching (diameter and tread); inspect valve stem and cap; set tire pressure; determine needed action.
MHT4G002 Diagnose wheel/tire vibration, shimmy, pounding, and hop (tramp) problems; determine needed action.
MHT4G003 Check wheel mounting hardware; check wheel condition; remove and install wheel/tire assemblies (steering and drive axle); torque fasteners to manufacturer’s specification using torque wrench.
MHT4G004 Inspect tire and wheel for proper application (size, load range, position, and tread design); determine needed action.
H. Frame and Coupling Devices
MHT4H001 Inspect, service, and/or adjust fifth wheel, pivot pins, bushings, locking mechanisms, mounting hardware, air lines, and fittings.
MHT4H002 Inspect frame and frame members for cracks, breaks, corrosion, distortion, elongated holes, looseness, and damage; determine needed action.
MHT4H003 Inspect, install, and/or replace frame hangers, brackets, and cross members; determine needed action.
MHT4H004 Inspect, repair, or replace pintle hooks and draw bars (if applicable).
MHT4H005 Inspect, service, and/or adjust sliding fifth wheel, tracks, stops, locking systems, air cylinders, springs, lines, hoses, and controls.