Tasksheets

ASE 1: ENGINE REPAIR

General Engine Repair
MAST1002 Research vehicle service information such as fluid type, internal combustion engine operation, vehicle service history, service precautions, technical service bulletins, and recalls, including vehicles equipped with advanced driver assistance systems (ADAS).
MAST1050 Retrieve and record DTCs, OBD monitor status, and freeze frame data; clear codes and data when directed.
MAST1003 Verify operation of the instrument panel engine warning indicators.
MAST1004 Inspect engine assembly for fuel, oil, coolant, and other leaks; determine needed action.
MAST1005 Install engine covers using gaskets, seals, and sealers as required.
MAST1006 Verify engine mechanical timing.
MAST1008 Inspect, remove, and/or replace engine mounts.
MAST1009 Identify service precautions related to service of the internal combustion engine of a hybrid electric vehicle.
MAST1054 Remove and reinstall engine on a newer vehicle equipped with OBD
Cylinder Head and Valve Train
MAST1051 Identify cylinder head and valve train components and configurations.
MAST1010 Remove cylinder head
MAST1011 Clean and visually inspect a cylinder head for cracks
MAST1012 Inspect valve actuating mechanisms for wear, bending, cracks, looseness, and blocked oil passages (orifices); determine needed action.
MAST1013 Adjust valves (mechanical or hydraulic lifters).
MAST1014 Inspect and replace camshaft and drive belt/chain; includes checking drive gear wear and backlash, end play, sprocket and chain wear, overhead cam drive sprocket(s), drive belt(s), belt tension, tensioners, camshaft reluctor ring/tone-wheel, and valve timing components; verify correct camshaft timing.
MAST1016 Inspect valve springs for squareness and free height comparison
MAST1017 Replace valve stem seals on an assembled engine; inspect valve spring retainers, locks/keepers, and valve lock/keeper grooves; determine needed action.
MAST1018 Inspect valve guides for wear
MAST1019 Inspect valves and valve seats
MAST1020 Check valve spring assembled height and valve stem height
MAST1021 Inspect valve lifters and hydraulic lash adjusters
MAST1022 Inspect and/or measure camshaft for runout, journal wear, and lobe wear.
MAST1055 Inspect camshaft bearing surface for wear, damage, out-of-round, and alignment; determine needed action.
Engine Block Assembly
MAST1052 Identify engine block assembly components and configurations.
MAST1023 Remove, inspect, and/or replace crankshaft vibration damper (harmonic balancer).
MAST1024 Disassemble engine block
MAST1025 Inspect engine block for visible cracks, passage condition, core and gallery plug condition, and surface warpage; determine needed action.
MAST1026 Inspect and measure cylinder walls/sleeves for damage, wear, and ridges; determine needed action.
MAST1027 Perform deglazing and cleaning of cylinder walls.
MAST1028 Inspect and measure camshaft bearings for wear, damage, out-of-round, and alignment; determine needed action.
MAST1029 Inspect crankshaft for straightness, journal damage, keyway damage, thrust flange and sealing surface condition, and visual surface cracks; check oil passage condition; measure end play and journal wear; check crankshaft position sensor reluctor ring (where applicable); determine needed action.
MAST1030 Inspect main and connecting rod bearings for damage and wear
MAST1031 Identify piston and bearing wear patterns that indicate connecting rod alignment and main bearing bore problems
MAST1032 Inspect and measure piston skirts and ring lands
MAST1033 Determine piston-to-bore clearance.
MAST1034 Inspect, measure, and install piston rings.
MAST1035 Inspect auxiliary shaft(s) (balance, intermediate, idler, counterbalance and/or silencer); inspect shaft(s) and support bearings for damage and wear; determine needed action; reinstall and time.
MAST1036 Assemble engine block.
Lubrication and Cooling Systems
MAST1053 Identify lubrication and cooling system components and configurations.
MAST1046 Perform engine oil and filter change
MAST1037 Perform cooling system pressure and dye tests to identify leaks; check coolant condition and level; inspect and test radiator, pressure cap, coolant recovery tank, heater core, and galley plugs; determine needed action.
MAST1038 Identify causes of engine overheating.
MAST1039 Inspect, replace, and/or adjust drive belts, tensioners, and pulleys; check pulley and belt alignment.
MAST1040 Inspect and test coolant
MAST1041 Inspect, remove, and replace water pump.
MAST1043 Remove, inspect, and replace thermostat and gasket/seal.
MAST1042 Remove and replace radiator.
MAST1044 Inspect and test fan(s), fan clutch (electrical or mechanical), fan shroud, and air dams; determine needed action.
MAST1045 Perform oil pressure tests
MAST1047 Inspect auxiliary coolers
MAST1048 Inspect, test, and/or replace oil temperature and pressure switches and sensors.
MAST1049 Inspect oil pump gears or rotors, housing, pressure relief devices, and pump drive; determine needed action.
Tasksheets Included From Other ASE Foundation Standards
MAST6031 Inspect, adjust, and/or replace generator (alternator) drive belts; check pulleys and tensioners for wear; check pulley and belt alignment; determine needed action.
MAST7023 Inspect engine cooling and heater systems hoses and pipes
MAST7026 Determine procedure to remove, inspect, reinstall, and/or replace heater core; properly refill system.
MAST8010 Verify proper engine cooling system operation